Injection Molding Process Monitoring
In-mold monitoring and process documentation for every run.
Real-Time Process Control and Monitoring on Every Press
Detail Mold & Manufacturing’s injection molding process monitoring runs on RJG CoPilot, installed on almost every press in the facility. The system monitors both the press and the mold simultaneously, with RJG and Kistler sensors available directly in-tool for cavity pressure, temperature, and parting line thermocouple data.
Every run is captured against documented mold setup parameters and resin and part-specific SPC values, producing a centrally managed process record that shows exactly what the process was doing on every shot. That gives your production program the visibility to catch drift early and the documentation to stand behind the output.
Every Change Captured, Timestamped, and Traceable
Every shift in material behavior, mold performance, or process parameters gets captured and tied to a specific mold, machine, and timestamp. That auditable trail shows exactly what changed and when, protecting the production program and supporting downstream documentation for regulated qualification programs.
Process Data That Travels With the Mold
When a mold transfers to a different machine, facility, or country, the monitoring documentation travels with it. Our injection molding process control monitoring and optimization data provides the baseline against which the same part can be verified in a new production environment, making consistent output reproducible wherever the mold runs.
FAQs
Can in-mold sensors be added to an existing tool?
Yes. RJG and Kistler sensors can be retrofitted into existing tooling. For new molds, our team can design the tool to accommodate in-mold instrumentation from the start, making sensor placement a deliberate part of the mold design rather than an afterthought.
Do you monitor production runs on molds built by other manufacturers?
Yes. Injection molding process monitoring at Detail Mold & Manufacturing applies to any tool running on the floor, regardless of where it was built. If the mold has prior process documentation, that provides the baseline. If it does not, we establish one through process development before monitoring begins.
How does process monitoring support IQ, OQ, and PQ?
The monitoring record produced during production runs creates the auditable trail that regulated qualification programs require. For programs running through formal IQ, OQ, and PQ, the RJG CoPilot data supports the documentation package by tying process parameters to specific runs, machines, and outputs.
Request a Quote for Your Next Project
Share your project details using the form below and our team will follow up directly. For questions about scope or capabilities, you can also reach us at 512.255.0525.
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